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Bent bunkend cross bar
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Eastern Pennsylvania
3876 Posts
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February 13, 2011 - 7:39 pm
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I went camping with a friend last year and he wanted to help set up.  I should have known better, but I didn't.  :-  We raised the roof, opened the bunk ends, pulled the canvas over the corners, placed the bed support bars down, etc.  I then went in side to install the sheppard poles and didn't notice that the canvas was pulled down to low on the corners of the one bunk, sooooo... when I pushed the cross bar into place with the sheppards pole, there wasn't enough canvas fabric and the cross bar bent/kinked.  :banghead:  It isn't broken and I bent it back straight but was hoping the reinforce it.  Any ideas?

WARNING:  If you are ever forcing something on a camper, something is wrong and it will break.

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217 Posts
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February 13, 2011 - 8:13 pm
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Those crossbars are really just galvanized electrical conduit or "pipe", if i'm not mistaken. What about cutting the pipe and inserting a hardwood dowel just a pinch smaller as a splice? Still thinking about my theory as I type. If you've got an electrician friend with a pipe bender you could probably fabricate a new crossbar.

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Eastern Pennsylvania
3876 Posts
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March 8, 2011 - 12:44 pm
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I did a little work on the camper this past weekend.

3/4" aluminum L channel.  Home Depot $8
I just need to make sure the L channel wasn't pushing on the canvas anywhere, especially the corners.
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